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Five axis CNC machining technology for precision components in the automotive industry

Publisher: Administrator    Date:2023-05-31

Five axis CNC machining technology for precision components in the automotive industry
The automotive industry plays a crucial role in our work and leisure commuting practices. An important component of this industry is CNC machining of automobiles. If it weren't for CNC machining in the automotive industry, the cars and vehicles we see around us wouldn't be what they are now.

CNC processing leads the automotive industry
From die-casting different components to creating beautiful individual frames, CNC machine tools are fully responsible for a large number of different automotive components. Automotive components such as carburetor casings, suspension components, bearing covers, and engine casings are all manufactured using different CNC manufacturing technologies and state-of-the-art machines and tools. The PMMA/acrylic precision machining used for headlights and other lights in cars was surprised by the use of CNC. CNC machining is now the standard and main method for manufacturing many industrial grade automotive parts.

Automotive parts processing

CNC machining plays an important role in rapid manufacturing and production, as well as precision material production. CNC machining, as a numerical code for machining objects, has many advantages over ordinary machine tools that cannot compete with CNC machining. CNC machine tools have the following characteristics:;
High precision
Excellent product consistency
Multi axis linkage
High degree of automation
Low labor intensity
Short mechanical transmission chain - simple structure and high production efficiency

These characteristics are highly favored in efficient and rapid mass production of different cars. All these characteristics of CNC cars make our cars superior and more reliable than the cars before the birth of CNC cars.
1. Power supply
Nowadays, how much horsepower a small engine can hold for the manufacturing of a car is just an engineering miracle. About a few years ago, a 2-liter engine could provide up to 100 horsepower, while today's engines can provide an astonishing 200 horsepower under the same specifications. Why is there a difference between the two? The difference is due to the introduction of CNC machining, which allows for the manufacturing of engines with significantly higher tolerances and efficiency. CNC machining enables manufacturers to install higher power engines in relatively small areas.

2. Reliability
There was a time when starting the engine on a cold morning or after a few days of inactivity was a game of opportunity and luck. Back in the era without CNC machining, cars were unreliable. Today, due to the high-precision manufacturing of CNC cars, cars are more reliable and reliable than ever before.

3. Time saving and fast production
CNC machining can produce small parts in an extremely precise manner and easily repeat manufacturing, making cars efficient and easy to sell in the market. Due to the extensive implementation of CNC machining in the manufacturing process, the company is now able to meet the huge growth in customer demand for automobiles.
5-axis CNC machining in the automotive industry
Due to the complex and precise requirements of the automotive industry, multi axis manufacturing is a necessary condition to meet the demand for automotive parts. To avoid various machine settings, 5-axis CNC machining is essential. With the help of multi axis manufacturing, complex geometric shapes can be easily manufactured using a single machine through different axes.

5-axis CNC machining for automotive machining allows the machine to maintain tangency with the workpiece and then quickly cut multiple axes. Although this system has a higher initial setup cost compared to a single axis CNC setup, in the long run, it has the advantages of shorter turnaround time and high-precision cutting.

1. Automotive parts
CNC machining is now a widely used method in automobile manufacturing and has been widely implemented in some basic elements of different automobiles. Some of them are;
2. Transmission
The gearbox is a crucial transmission mechanism in automobiles. The gearbox ensures that the engine's power is transmitted correctly and effectively to the wheels. Nowadays, all gears and shafts in gearboxes are precisely manufactured by CNC machine tools. Different CNC technologies, such as milling, turning, and surface grinding, ensure that the shafts and gears in the gearbox are reliable, accurate, and transmit power in the most effective way.
3. Drive axle
The drive axle is also an important transmission mechanism that transfers power from the gearbox and engine to the wheels. The two primary Hyperboloid gears in the drive axle center shaft must be machined using CNC to provide the highest level of accuracy. The CNC machining machine also processes bevel gears in the differential to provide smooth driving and stability.
4. Headlights and backlight
Many top car manufacturers have proposed complex headlight and backlight designs, and apart from CNC, there is no other production method that can be the best match. Due to the ability to carve complex shapes from solid blocks without layer lines, manufacturers can create complex shapes for headlights and taillights, which are clear and smooth, enabling excellent light transmission.

CNC processed wheel rims for automobiles
Weimaite combines high-quality 5-axis CNC manufacturing technology with CAM and CAD manufacturing software. At Weimaite, we provide timely automotive prototype production solutions to ensure that your automotive related products and prototypes can be manufactured in a timely manner with the highest quality and accuracy.
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