How to use the disassembly process to save materials and combine 2+3 methods to process difficult 5-axis CNC petrochemical connector components and reduce costs to 20%？

Our engineers conducted a process review based on the customer's drawings and found that it was an irregular eccentric and irregular part. According to traditional processing methods, it can only be produced using a 5-axis machine, and the material to be purchased must be twice the outer diameter of the part. The processing area is large, the time is long, and materials are also wasted.

Due to the special nature of the product and the reasons mentioned above, the cost of CNC machining is too high. Our engineering has decided to change the method, saving materials and processing time by 20%. The CNC lathe workshop processes according to the process flow and measures whether all dimensions meet the drawing requirements. CNC machining is carried out based on the benchmark dimensions of the lathe machining, and various inspections are carried out according to the customer's requirements, We conduct first article inspection and line inspection for each size during the production process according to customer drawings. For each product after production, we use a unified scratch resistant flexible packaging method to prevent secondary damage during transportation of parts during the manufacturing process. The customer has received high-quality and low-cost parts, and it is our honor to acknowledge our evaluation.